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MANUFACTURING

Zenith Solar has developed a unique customer focused, low cost, high efficiency production system resulting in consistent, affordable, high quality solar energy solutions for facility heating, cooling and hot water. Zenith Solar production systems employ `best practices philosophy` with prime emphasis on employee recruitment selection and on-going training, a commitment to provide appropriate tools and technology, a commitment to high tech/high touch quality assurance systems and optimized outsourcing of non-critical operations, components and systems to maintain affordable cost structure and management focus.
 
Advanced Product Quality Planning (APQP) system is used to define customer expectations and requirements and ensure both Zenith Solar and our Tier 1- 3 Suppliers quality systems are aligned to deliver affordable, competitively superior performance at the highest level of reliability and ensure long life robust product durability. Advanced quality engineering methods including Quality Function Deployment (QFD), Statistical Process Control (SPC), Process Failure Mode Effect Analysis (PFMEA) along with 100% full load end of line testing, Computer Aided Engineering (CAE), Finite Element and Mold Flow Analysis, and full Design Verification Prove-Out (DVP) are employed to ensure full reliability of design, production, system operation and maintenance processes, validation of product and processes, certified quality assessments and follow-up corrective actions where necessary or advisable. Zenith Solar is committed to continuous process improvement.
 
Final fabrication, assembly and testing is completed in our production facility at Kiryat Gat, Israel, (across from the Intel Chip Fabrication) where our strict quality control measures ensure each unit is subject to series of simulated lifetime testing verifications before sign off and release for customer installation. Each unit is individually released and tracked for lifetime performance with full feedback to production team for APQP ongoing quality and VA/VE cost improvements.
 
Zenith Solar manages overall customer installation, set up, training and maintenance to track and ensure optimal life time system performance. Issues arising in the field are evaluated against product design Failure Mode Effect Analysis (FMEA) and used to modify on going Design Verification and Prove Out (DVP) for future model designs as well as maintenance and service operations processes to ensure optimum operating performance for all existing and planned field units.
 

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